Carrier Tape Surface Inspection Machine
Model: CTV-1000
Product Overview
CTV-1000 is designed for uncut full-sheet carrier tape inspection from continuous injection molding or stamping. It automatically measures sprocket/pocket/inner-pocket sizes and pitch, checks for foreign material and burrs, and provides real-time alarms and records when defects are detected.
Why Choose CTV-1000
30 frames/s
Maximum imaging and processing speed
1920x1080
Maximum image resolution
11 item groups
Independent defect-class sorting
Key Features
- Can back-calculate minimum imaging/processing speed and auto-alarm when speed is insufficient.
- Integrated size, pitch, and defect inspection with major/minor defect grading.
- Defect images are stored in real time, with production reports exportable for QA tracking.
Implementation Flow
- Requirement scoping: confirm tape type, inspection items, and speed targets.
- Solution setup: establish imaging, measurement, and defect-judgment logic.
- Pilot validation: verify dimensional and defect-judgment reliability with samples.
- Implementation training: complete handover and establish alarm/reporting workflow.
- Mass-production optimization: continuously tune parameters based on false-positive and miss rates.
Images + Video
Equipment and Interface Images
Overview Video
No public video is provided on this page. Process demos are available through our sales team upon request.
Key Specifications
- Imaging and processing are stable up to 30 frames/s, supporting tape speeds up to 800 mm/s.
- Maximum image resolution reaches 1920x1080, with up to 40 um/pixel.
- Provides 11 fully independent defect inspection items for region-based classification.
- Supports simulation/classification with 500 tape images to assist parameter tuning.
- Defects can be assigned as major/minor, with red/yellow warning indicators during operation.
- Defect images can be stored to external devices in real time for follow-up QA analysis.
Applicable Products and Inspection Items
- Applicable products: multi-lane uncut transparent or opaque tapes from continuous injection molding.
- Inspection items: sprocket/pocket/inner-pocket size and pitch measurement, plus foreign material and inner-hole burr inspection.
Datasheet
Related Resources
Use Cases
Implementation Experience at Major Carrier Tape Plants in Hukou and Kunshan
CTV-1000 has been deployed at major carrier-tape manufacturers in Hukou and Kunshan, with process and parameter recommendations for high-speed continuous tape inspection.
FAQ
Can dimensional and visual defects be inspected simultaneously?
Yes. Dimensional and defect inspection can run in one workflow with graded alerts.
What information should be provided before implementation?
Please provide tape samples, target speed, primary defect patterns, and judgment standards.